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Press Releases

Rare Element Bench Scale Metallurgical Processing Tests Produce a 90+% REO Concentrate

by User Not Found | Mar 04, 2013
Lakewood, Colorado – Rare Element Resources Ltd. (NYSE MKT: REE; TSX: RES) (the "Company") is pleased to provide further information regarding its proprietary process technology that enhances the efficiency of rare earth recovery.
  • Technology produces high purity rare earth oxide (REO) concentrate without solvent extraction technology for impurity removal
  • Proprietary technology designed to:
    • Increase recoveries of rare earth elements and the grade of the concentrate increased from approximately 45% to 90+%.
    • Provide reduced raw material requirements through recycling and regeneration of acid
    • Enhance management of byproducts and process residues
    • Provide enhanced ability to further separate and upgrade final rare earth products
    • Provide environmental benefits from reduced "environmental footprint"
  • Provisional U.S. Patent filed for "Rare Earth Element Extraction" process technology

Lakewood, Colorado – Rare Element Resources Ltd. (NYSE MKT: REE; TSX: RES) (the "Company") is pleased to provide further information regarding its proprietary process technology that enhances the efficiency of rare earth recovery. The new metallurgical process consists of Hydrochloric (HCl) acid leaching at moderate temperature, selective precipitation of rare earth elements (REEs) with oxalic acid, and calcination of REE oxalates at elevated temperature to produce a high purity mixed REO powder, with accompanying capture of kiln flue gases

Jaye Pickarts, Chief Operating Officer, stated "We are extremely pleased with the development to-date of this exciting technology, and the potential benefits the proprietary process brings to the project and our customers. As we continue our lab scale testwork, the final results will support our upcoming definitive feasibility study, scheduled to start in mid-2013".

The rare earth ore from the Bull Hill mine will be upgraded physically on site to produce the REE-rich pre-concentrate solids for treatment at the hydrometallurgical facility in Upton, Wyoming. The process will employ a hot chloride solution to extract over 90% of the REEs into a pregnant leach solution (PLS). Using closed reactor vessels, the PLS will react with oxalic acid powder under optimized conditions to facilitate selective precipitation of REEs. Approximately 95-99% of REEs are precipitated from the PLS, leaving behind all the major base metals in solution.

The REE-rich oxalate precipitates are converted to their oxide form in a calcination process. The mass of REE-oxalates is reduced by as much as 50% and the calcine powder contains 90+% pure mixed REO. This is a significant improvement from the 45% concentrate which was used as the basis for the economic calculation in the Preliminary Feasibility Study completed in 2012. The REO powder can be re-dissolved selectively in an appropriate acid to isolate traces of residual impurities, or it could be sold to a third party refinery. The filtrate or barren PLS from the oxalate reactor contains a significant amount of HCl acid, which is recovered by distillation. The vapor is condensed by cooling water and contains approximately 20% hydrochloric acid. This acid is then recycled for use in the chloride leach circuit. The number of process reagents is significantly reduced, and the economic benefit of recycling HCl acid to the leach reactors is significant.

The process was tested successfully in a bench scale program and is currently being corroborated at two commercial metallurgical laboratories. We anticipate the availability of results within the next several weeks, at which time we will provide an update. Following the successful completion of the testwork, the process technology will be incorporated into our planned pilot plant testwork, leading to the formal start of our definitive feasibility study in mid-2013.

Rare Element Resources has filed a provisional patent with the U.S. Patent Office regarding oxalate process technology for the recovery of rare earth products from its Bear Lodge Project.

For information please refer to the Company's website at www.rareelementresources.com or contact David Suleski, 720-278-2468.

Rare Element Resources Ltd. is a publicly traded mineral resource company focused on exploration and development of rare-earth elements (REEs), with a significant distribution of critical rare earths (CREEs). In addition to the REE exploration and evaluation efforts, the Company controls the Sundance gold project, which is located on the same property in Wyoming.

Cautionary Statement
Jaye T. Pickarts, P.E., serves as the Chief Operating Officer of the Company and as an internal, technically Qualified Person. Technical information in this news release has been reviewed by Mr. Pickarts, and has been prepared in accordance with Canadian regulatory requirements that are set out in National Instrument 43-101. For a description of the key assumptions, parameters and methods used by the Company to estimate mineral reserves and resources, as well as data verification procedures and a general discussion of the extent to which the estimates may be affected by any known environmental, permitting, legal, title, taxation, socio-political, marketing or other relevant factors, please see the Technical Reports for our project as filed on SEDAR at www.sedar.com.

Forward Looking Statements
This news release contains forward-looking statements within the meaning of securities legislation in the United States and Canada. Except for statements of historical fact, certain information contained herein constitutes forward-looking statements. Forward looking statements are usually identified by our use of certain terminology, including "will", "believes", "may", "expects", "should", "seeks", "anticipates", "has potential to", or "intends' or by discussions of strategy or intentions. Such forward-looking statements involving statements regarding the future likelihood of success of our process technology, anticipated testwork results and recovery estimates, involve known and unknown risks, uncertainties and other factors, and may cause our actual results or achievements to be materially different from any future results or achievements expressed or implied by such forward-looking statements. Forward-looking statements are statements that are not historical facts, and include but are not limited to, estimates and their underlying assumptions; statements regarding plans, objectives and expectations with respect to the effectiveness of the Company's business model; future operations, products and services; outcomes of technology development and use; the impact of regulatory initiatives on the Company's operations; the size of and opportunities related to the market for the Company's products; general industry and macroeconomic growth rates; expectations related to possible joint and/or strategic ventures and statements regarding future performance.

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Rare Element Resources
Fact Sheet

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Technology Fact Sheet

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Most Recent Presentation
The MoneyShow Orlando

October 30, 2023

Money Show Orlando - October 2023

Technical Report Summary on Bear Lodge REE Project

Updated Mineral Resource for Bear Lodge Focused on Key Magnet Materials


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Open House – October 09, 2023

State and community leaders joined Senator Barrasso, Neal Blue and Brent Berg with the ceremonial groundbreaking shovel

Ceremonial groundbreaking with Senator Barrasso, state and community leaders, Neal Blue (GA) and Brent Berg (RER) 

The Company and General Atomics (GA), supported by state and community leaders, celebrated a ceremonial groundbreaking for their rare earth demonstration plant.

The presentation at the Open House made by Mr. Berg can be found here.

For a summary of the event, please click here.

Please click here to see a video replay from the Newcastle News Letter Journal of the event.

CEO Corner

Commentary from Kelli Kast,
Interim President, CEO and Director

Continuing Our Progress

As I step into the role of Interim President and Chief Executive Officer (“CEO”) for the coming weeks, I do so with confidence that we will seamlessly continue on the path the Board has set for us of progressing construction of the demonstration plant toward operations this summer, and in continuing to build awareness of the Company, the Bear Lodge Project, and the importance of establishing a secure domestic rare earth supply chain.

Please click here to read full content

Please click here to see appointed President and CEO Ken Mushinski's bio

Demo Plant Construction Update (4/9/24)

Interior Improvements at the Upton plant site

Interior Work Preparing for Skids


Utilities upgrades at the Upton site are mostly complete. Building renovations are progressing in preparation for the arrival of the first skid of processing equipment, expected in late April, with others to follow throughout the month of May.

World-Class Technology Partner

General Atomics Fact Sheet
In 2017, an affiliate of General Atomics, one of the largest, most advanced technology companies in the world, took an equity position in Rare Element Resources.  Since that time, they have brought the full force of their technology development team enhance the Company's recovery/separation technology.
To learn more about General Atomics Click Here

Bear Lodge Panoramic
Sample Drilling
Core Samples

The Bear Lodge Project area is a significant mineralized district that contains one of the largest disseminated rare earth deposits in North America. This deposit contains many of the less common, more valuable rare earths that are essential for the magnet materials used in electronics, fiber optics, laser systems for health and defense, and many evolving green technologies, such as hybrid cars, solar panels and wind turbines. Rare Element Resources owns 100% of the Project. 

During the last few years, the Company, along General Atomics, whose affiliate is RER's majority shareholder, have been advancing their proprietary extraction/separation technology and have successfully produced commercial-grade neodymium/praseodymium (Nd/Pr) oxide in pilot-plant testing.  These materials are key components to the fast-growing, permanent magnet sector. The next step will be operations of a demonstration plant, which is currently under construction in Upton, WY.  Results generated from operating this plant will be used for the design and economic evaluation of a commercial rare earth processing facility. 

Project Highlights

  • Proprietary Rare Earth Extraction/Separation Technology – Successfully advanced the Company’s technology and produced neodymium/praseodymium (Nd/Pr) oxide in pilot-plant testing. Construction of a demonstration plant is currently underway to prove the scalability of the process and define the requirements for a commercial plant.
  • World-Class Technology Partner and Majority Shareholder – General Atomics, through its affiliate, is the majority shareholder in Rare Element Resources, is a technology leader with a proven track record of bringing new ideas to market.  Their understanding of the strategic role rare earths play in numerous advancing technologies makes them keenly aware of the need for a secure, domestic supply of rare earths. Their relationship within the U.S. Government have been essential to our ability to advance our technology.
  • Bear Lodge Project – Well-defined resource with excellent concentrations of the rare earth elements essential to high-strength, permanent magnets and the many industries that depend on them.  Two of those industries, electric vehicles and wind turbines, are expected to drive a doubling of demand for magnet materials in the next 10 years.
  • Strategic Location – Located in northeast Wyoming, the Bear Lodge Project has easy access to a major interstate, transcontinental rail, natural gas and low-power.  The area has existing infrastructure with a ready and skilled workforce.  The State of Wyoming has a rich history of mineral development and a pro-business focus, and its leaders are actively committed to economic diversification. 
  • Strong Federal and State Support – Both the Department of Energy (DOE) and the Wyoming Energy Authority (WEA) have shown their support for the Project through funding of over $26M for the demonstration plant.  The DOE continues to pursue ways to secure sources for material that will be key to industrial needs, especially those that support the country’s initiative of reducing carbon emissions, like electric vehicles and wind turbines. The WEA is supporting the State’s desire to diversify employment and understands that Wyoming can play a key role in developing a domestic supply chain – from minerals to magnets. 
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